ptfe زيلان 1424 مسامير مسمار المغلفة
ptfe زيلان 1424 مسامير مسمار المغلفة
xylan 1424 is a thin-film coating that is designed to reduce friction, improve wear resistance, and prevent corrosion. Xylan coating services are ideal for use on a wide range of industrial components, including fasteners, الصمامات, and pump components.
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Xylan Top Coat & Base Coat Corrosion Performance
| درجة | فُولاَذ | خدمة | Temperature Range | Base Coat | سماكة | Top Coat | سماكة | Color |
|---|
| ASTM A193 Grade B7 / A194 Grade 2H | سبيكة / الصلب الكربوني | Non-Sour | upto 232°C | Zinc Nickel (12-18% في) | 8 ل 13 µm | XYLAN 1014 XYLAN 1070 XYLAN 1424 | 20µm ±5µm | Blue, Red, Green |
|---|---|---|---|---|---|---|---|---|
| 232°C upto 325°C | السيراميك Xylar-2 | 25µm ±5µm | Silver | |||||
| ASTM A193 Grade L7 / A194 Grade 4/7 | سبيكة الصلب | Non-Sour | -45°C upto 232°C | Zinc Nickel (12-18% في) | 8 ل 13 µm | Blue, Red, Green | ||
| 232°C upto 325°C | السيراميك Xylar-2 | 25µm ±5µm | Silver | |||||
| ASTM A193 Grade B7M / A194 Grade 2HM | سبيكة / الصلب الكربوني | Sour | upto 232°C | Zinc Nickel (12-18% في) | 8 ل 13 µm | Blue, Red, Green | ||
| 232°C upto 325°C | السيراميك Xylar-2 | 25µm ±5µm | Silver | |||||
| ASTM A193 Grade L7M / A194 Grade 7M | سبيكة الصلب | Sour | -45°C upto 232°C | Zinc Nickel (12-18% في) | 8 ل 13 µm | Black, Red, Blue, Green | ||
| 232°C upto 325°C | السيراميك Xylar-2 | 25µm ±5µm | Pumpkin Orange, Red, Blue, Green | |||||
| ASTM A193 Grade B8M Class 2 / A194 Grade 8M | الفولاذ المقاوم للصدأ | ASME 150#-2500# الشفاه | -100°C upto 232°C | Degreased / Cleaned | N/A | Red, Blue, Green | ||
| ASTM A453 Grade 660 الفئة ب | 232°C upto 325°C | السيراميك Xylar-2 | 25µm ±5µm | Green | ||||
| ASTM A453 Grade 660 الفئة د | الفولاذ المقاوم للصدأ | واجهة برمجة التطبيقات 5000# الشفاه | -100°C upto 232°C | Degreased / Cleaned | N/A | Red, Blue, Green | ||
| Zeron 100 FG – ASTM A276 UNS S32760 Condition S | سوبر دوبلكس ستيل | واجهة برمجة التطبيقات 5000# الشفاه | -46°C upto 232°C | Degreased / Cleaned | N/A | Red, Blue, Green | ||
| سبيكة 925 | Nickel Alloy | Non-Sour | -100°C upto 232°C | Degreased / Cleaned | N/A | Red, Blue, Green |
Xylan Coated Fastener Grade Comparison
Topcoats can be used with a variety of pre-treatments and primers to achieve varying levels of corrosion performance >5000 hours ASTM B117 salt spray resistance.
- xylan 1070 : أساس المذيبات العضوية, low friction coating for fasteners. Normally used over a range of pre-treatments or primers which can provide over 5000 hours of salt spray resistance.
- xylan 1400 : أساس المذيبات العضوية, tough coating offering excellent protection against corrosion caused by road salt, acid rain and other forms of environmental corrosion.
- xylan 1424 : Aqueous based, resin bonded dry film lubricant coating primarily formulated to prevent corrosion and facilitate make-up torque on fasteners.
- Xylar : A range of ceramic metallic coatings which provide superb corrosion performance and excellent chemical and abrasion resistance at extreme temperature
Coefficient of Friction
| منتج | Zn Phos. | Zn Plate | Zn Ni Plate | Xylar* |
|---|
| xylan 1070 | >500hrs | >1500hrs | >3000hrs | >5000hrs |
|---|---|---|---|---|
| xylan 1400 | >1500hrs | >2500hrs | >4000hrs | >5000hrs |
| xylan 1424 | >1500hrs | >2500hrs | >4000hrs | >5000hrs |
For application follow Whitford guidelines – use a capable or Whitford recommended applicator *Data based on 0%RR (Industry standard failure = 15%RR)
| Test | ASTM | xylan 1070 | xylan 1400 | xylan 1424 | Xylar |
|---|
| Dry-Film Thickness | D1186 | 15-25 µm / 0.6-1.0 mils | |||
|---|---|---|---|---|---|
| Adhesion | D3359 | >3ب | >3ب | >3ب | >3ب |
| Film Hardness | D3363 | 2ح – 4ح | 2ح – 3ح | 2ح – 3ح | >3ح |
| Coefficient of Friction | G99 | 0.05 ل 0.12 | – | 0.05 ل 0.09 | 0.11 ل 0.13 |
| Working Temp. يتراوح | – | -195درجة مئوية إلى +260 درجة مئوية | -50°C to +190°C | -50°C to +175°C | -40°C to +535°C |
| Impact | D2794 | Pass | Pass | Pass | N/A |
Xylan Coating Options
1000 Series
1014 و 1070 were the first Xylan fastener coatings, introduced in the mid-1970s and still going strong. They provide outstanding lubrication for predictable makeup and break-out torque, and they have outstanding chemical resistance. Another advantage: They tolerate temperatures from -425˚F/-255˚C to +550˚F/+290˚C continuously. xylan 1070 has added corrosion inhibitors.1400 Series
ال 1400 series is the hand-spray version of the Xylan 5000 series dip/spin products (more on these later). ال 1400 series does not have quite the wide temperature range of the 1000 series, although they have nearly three times the corrosion resistance applied over any given pretreatment. xylan 1400 series coatings can be made in any color, including white. They also have better chemical resistance to bases than the 1000 series. xylan 1400 series reaches complete cure at 400˚F/205˚C, ideal for most coating operations. xylan 1400 series coatings work best for onetime installations, where the fastener will be coated, installed, and left alone.142X Series
xylan 1424 و 1427 are the environmentally friendlier combination of the 1000 و 1400 series coatings, combining the best of both. Xylan 142X coatings have all the chemical resistance of the 1400 series with the lubricant levels of the 1000 series products. لكن, the 142X series products do not have the wide temperature range, performing best between -40˚F/-40˚C to +350˚F/+175˚C.5000 Series
These have all the attributes of their handspray cousins, except that they are formulated for application via dip/spin equipment. xylan 5000 series products are specified for fasteners by the major automotive companies, building constructors and appliance manufacturers.PTFE XYLAN 1424 مسامير مسمار مطلية
Surface Treatments available by us
-
- Plating
- Zinc (White / Yellow / Black)
- Cadmium (White / Yellow / Black)
- Zinc Nickel
- Plating
-
- Galvanising
- Hot-Dipped Galvanise
- Mechanical Galvanise
- Galvanising
-
- Fluorocarbon Coating
Xylan® / Dupont Coating Systems:- Xylar 2
- 1070
- 1424
- Fluorocarbon Coating
- Customised Coating Systems
- Zinc + Fluorocarbon / PTFE
- Cadmium + Fluorocarbon /PTFE
- Zinc Nickel + Fluorocarbon /PTFE
- Zinc Plating + xylan 1424 Blue
- Xylar 2 + xylan 1070 Blue
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